RF and Microwave Heaters, Sealers and Industrial Ovens (Heat Sealers)


DEP Jurisdiction and Registration of Sources  

The exposure of persons to radiation from radiofrequency (RF) and microwave heaters, sealers, and industrial ovens is regulated in New Jersey under N.J.A.C. 7:28-42 "Radio Frequency Radiation", and is administered through N.J.A.C. 7:28-48 "Fees for the Registration of Nonionizing Radiation Producing Sources." Owners of any of the sources described below must register these devices with the Department 30 days after taking possession of these sources on a registration form provided by the Department.  There is a registration fee, based on the number of sources at a facility and the frequency of the radiation utilized by the source. The amount of the fee is listed in Subchapter 48 and is assessed after the registration form is received and processed by the Department.

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Background Information on Radiofrequency Heat Sealers

Radiofrequency heaters and sealers may operate between the frequencies of 300 kilohertz and 299 Megahertz (MHz), although the most commonly used frequency for this type of device is 27.12 MHz. These devices are also known as RF heat sealers, solders, fusers, molders, fasteners or embossers; high frequency sealers or dryers; and electronic or electromagnetic sealers or welders. Heat sealers emit high energy radiofrequency radiation between two conductive plates. These plates are part of a press which, when closed, will clamp two or more pieces of non-conductive material such as vinyl or plastic together. When the plates are energized, the material is fused. The conductive plates are dies (forms) which conform to the shape of the area to be sealed. Objects of various shapes may be sealed by changing the dies to fit the material. Specific uses of RF heaters and sealers include the manufacture of many plastic products such as toys, vinyl loose-leaf binders, tarps, awnings, life-jackets, various plastic and vinyl medical equipment, rain apparel and packaging material; wood lamination and veneer processes; embossing and drying operations in the textile, paper, plastic and leather industries; and the curing of various materials, including plasticized polyvinyl chloride, wood resins, polyurethane foam, concrete binder materials, rubber tires and epoxy resins. The advantages to utilizing sealers of this type are that the seal is very strong and complete, and that solvents are not required.

According to the Food and Drug Administration's Center for Devices and Radiological Health, heat sealers may expose their operators to radiation fields 10 - 100 times higher than the radiation limits specified in N.J.A.C. 7:28-42, Radio Frequency Radiation. The National Institute for Occupational Health and Safety has reported that in certain cases, workers' hands have been exposed to radiation levels greater that 8,000 times the limits specified in Subchapter 42.

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Background Information on Microwave Heaters, Sealers and Industrial Ovens

This category includes sources which operate between the frequencies of 300 MHz and 100 Gigahertz. Some of these sources are used to process and prepare food. Others are used to dry, cure, sanitize, disinfect, and change the chemical composition of wood and dyes. Some of these sources are used in applications similar to those of RF heat sealers, and they may also be used in industrial and academic research. Microwave disinfection units are now being used by hospitals to treat medical waste.

These sources, as a group, are less likely than RF heat sealers to expose workers to radiation levels in excess of the limits specified in Subchapter 42 because of the way that electromagnetic waves interact with human body tissue at higher (microwave) frequencies. Nevertheless, many microwave sources may be out of compliance with Subchapter 42 and their operators may work in close proximity to these sources for eight hours a day. Therefore, the Department requires all microwave heaters, sealers and industrial ovens not specifically exempted to be registered with the Department.

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Exemptions  

Exempt from the registration requirements are; all unaltered microwave ovens used strictly to cook food for consumption, which may include, but is not limited to, microwave ovens in restaurants, canteens, cafeterias, and other eating establishments; and microwave ovens purchased by consumers for use in the home.  Also exempt from registration are unaltered microwave ovens designed for consumer use, but purchased by a business for uses other than the cooking of food, such as the drying of laboratory samples.

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"Miscellaneous" Category

The following devices must be registered: nuclear magnetic resonance units (non-medical), inductively coupled plasma units and plasma etchers. The registration categories into which they fall is determined by the frequency of the radiation used.

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Radiation Exposure Limits

Radiofrequency and microwave heaters, sealers and industrial ovens must not expose their operators, any other worker at their facility or any member of the general public to radiofrequency radiation levels in excess of Subchapter 42's limits. The Department estimates that 2 out of every 3 heat sealers is out of compliance. Absorption of high levels of radiation from these heat sealers may cause fetal abnormalities, infertility, low sperm count, damage to eyes and hands, and cancer promotion.

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Reducing Radiation Fields from Heat Sealers

As with any system that generates high levels of electromagnetic energy, there are potential safety problems associated with their operation. When designed and operated properly, these devices should not produce high levels of radiofrequency radiation in the vicinity of the operator. However, if the shields designed to protect the operator from overexposure are not properly installed, are not made of the proper materials or completely absent, then the levels of radiofrequency radiation to which the operator and other neighboring personnel may be exposed can be many orders of magnitude higher than Subchapter 42's exposure limits. The intensity of the radiofrequency radiation field to which the operator may be exposed can also be influenced by the proximity of the heat sealer to other RF sources, the proximity and composition of all stationary and non-stationary objects near the source and the proximity of the operator to the source. If shielding is needed and it is not possible to retrofit the heat sealer with shields, it may be possible to reduce operator expose to a safe level by having the operator stand in a different location when the heat sealer is utilizing radiofrequency radiation or by reducing the on-time of the radiofrequency radiation over a six minute time period.

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Department of Environmental Protection
P. O. Box 402
Trenton, NJ 08625-0402