Public Employees Occupational Safety and Health Program


PEOSH Lead Exposure in Construction (29 CFR 1926.62)
Lead Exposure in Construction (#5 in a series of 6)

Respiratory Protection


November 1996

Although engineering and work practice controls are the primary means of protecting workers, source control at construction sites is often not sufficient to control exposure, and airborne lead concentrations may be high or may vary widely.

Presently, in the construction industry, respirators must often be used to supplement engineering controls and work practices whenever these controls are technologically incapable of reducing worker expo-sures to lead to or below 50 mg/m3.

To provide adequate respiratory protection, respirators must be donned before entering the work area and should not be removed until the worker has left the area, or as part of a decontamination procedure. Employers must assure that the respirator issued to the employee is property selected and properly fitted so that it exhibits minimum face piece leakage. Respirators must be supplied by the employer at no cost to employees. Employers must perform either qualitative or quantitative fit tests for each employee wearing negative pressure respirators. Fit testing is to be performed at the time of the initial fitting and at least semiannually thereafter.

Respirator Program: When respirators are provided, the employer must establish a respiratory protection program in accordance with the PEOSH standard on respirator protection, 29 CFR 1910.134.

Minimum requirements for an acceptable respirator program for lead include the following elements:

Respirator Selection: Lead concentrations may vary substantially throughout a workshift as well as from day-to-day. The highest anticipated work concen-tration is to be used in the initial selection of an appropriate respirator.

Respiratory Protection for Lead Aerosols (which appears below) provides specific recommendations for the type of respirator to use when the actual workplace exposure reaches certain multiples of 50 ug/m3 permissible exposure limit (PEL). When an employer finds that exposures are lower or higher by personal air monitoring, then respirator selection can be adjusted accordingly.

Table I. Respiratory Protection for Lead Aerosols

Airborne Concentration of Lead or Condition of Use

Required Respirator 1

Not in excess of 500 mg/m3

  • Half mask air purifying respiratory with high efficiency filters. 2, 3
  • Half mask supplied air respirator operated in demand (negative pressure) mode.

Not in excess of 1,250 mg/m3

  • Loose fitting hood or helmet powered air purifying respirator with high efficiency filters. 3
  • Hood or helmet supplied air respirator operated in a continuous-flow mode - e.g., type CE abrasive blasting respirators operated in a continuous-flow mode.

Not in excess of 2,500 mg/m3

  • Full facepiece air purifying respirator with high efficiency filters. 3
  • Tight fitting powered air purifying respirator with high efficiency filters. 3
  • Full facepiece supplied air respirator operated in demand mode.
  • Half mask or full facepiece supplied air respirator operated in a continuous-flow mode.
  • Full facepiece self-contained breathing apparatus (SCBA) operated in demand mode.

Not in excess of 50,000 mg/m3

  • Half mask supplied air respirator operated in pressure demand or other positive-pressure mode.

Not in excess of 100,000 mg/m3

  • Full facepiece supplied air respirator operated in pressure demand or other positive-pressure mode - e.g., type CE abrasive blasting respirators operated in a positive-pressure mode.
Greater than 100,000 mg/m3 unknown concentration, or fire fighting
  • Full facepiece SCBA operated in pressure demand or other positive-pressure mode.

1Respirators specified for higher concentrations can be used at lower concentrations of lead.

2Full facepiece is required if the lead aerosols cause eye or skin irritation at the use concentrations.

3A high efficiency particulate filter (HEPA) means a filter that is 99.97 percent efficient against particles of 0.3 micron size or larger.

In addition, if exposure monitoring or experience indicates airborne exposures to contaminants other than lead, such as solvents or polyurethane coatings, these exposures must be considered when selecting respiratory protection. A re-evaluation of the respiratory protection program is required when a worker demonstrates a continued increase in blood lead levels.

Abrasive Blasting and Related Operations: NIOSH type CE respirators are required for use by abrasive blasting operators. Currently, NIOSH certifies both continuous flow and positive pressure respirators for abrasive blasting operations. The continuous flow respirators are recommended by NIOSH only for airborne concentrations less than or equal to 25 times the PEOSH PEL of 50 mg/m3. Positive pressure respirators are recommended by NIOSH for airborne concentrations less than 2,000 times the PEOSH PEL (50 mg/m3). Furthermore, manufacturer's instructions regarding quality of air, air pressure, and inside diameter and length of hoses must be strictly followed. Use of longer hoses or smaller inside diameter hoses than the manufacturer's specifications, or hoses with bends or kinks may restrict the flow of air to a respirator.

Information used in this bulletin was obtained from Federal Occupational Safety and Health Administration publications.

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Last Updated: December 1, 1997